9848460
Geometric algorithms for automated design of rotary-platen multi-shot molds
This paper describes algorithms for automated design of rotary-platen type of multi-shot molds for manufacturing multi-material objects. The approach behind our algorithms works in the following manner. First, we classify the given multi-material object into several basic types based on the relationships among different components in the object. For every basic type, we find a molding sequence based on the precedence constraints resulting due to accessibility and disassembly requirements. Then, starting from the last mold stage, we generate the mold pieces for every mold stage. We expect that algorithms described in this paper will provide the necessary foundations for automating the design of rotary-platen molds.
1661451
Generating redesign suggestions to reduce setup cost: a step towards automated redesign
Abstract All mechanical designs pass through a series of formal and informal redesign steps, involving the analysis of functionality, manufacturability, cost and other life-cycle factors. The speed and efficacy of these steps has a major influence on the lead time of the product from conceptualization to launching. In this paper we propose a methodology for automatically generating redesign suggestions for reducing setup costs for machined parts. Given an interpretation of the design as a collection of machinable features, our approach is to generate alternate machining features by making geometric changes to the original features, and add them to the feature set of the original part to create an extended feature set. The designer may provide restrictions on the design indicating the type and extent of modifications allowed on certain faces and volumes, in which case all redesign suggestions generated by our approach honour those restrictions. By taking combinations of features from the extended feature set generated above, we can generate modified versions of the original design that still satisfy the designer's intent. By considering precedence constraints, we can estimate the setup time that will be required for each design. Any modified design whose setup time is less than that of the original design can be presented to the designer as a possible way to modify the original design.
7211906
Manufacturing feature instances: which ones to recognize?
Manufacturing features and feature-based representations have become an integral part of research on manufacturing systems, largely due to their ability to model correspondences between design information and manufacturing operations. However, several research challenges still must be addressed in order to place feature technologies into a solid scientific and mathematical framework. One challenge is the issue of alternatives in feature-based planning. Even after one has decided upon an abstract set of features to use for representing manufacturing operations, the set of feature instances used to represent a part is by no means unique. For a complex part, many (sometimes infinitely many) different manufacturing operations can potentially be used to manufacture various portions of the part. Some of these feature instances will appear in useful manufacturing plans, and others will not. In order to reduce the number of alternative manufacturing plans that must be examined, we require a systematic means of specifying which feature instances are of interest. This paper addresses the issue of alternatives by introducing the notion of primary feature instances, which we contend are sufficient to generate all manufacturing plans of interest. To substantiate our argument, we describe how various instances in the primary feature set can be used to produce the desired plans. Furthermore, we discuss how this formulation overcomes computational difficulties faced by previous work, and present some complexity results for this approach in the domain of machined parts. “Also with: Nationaf Institute of Standards and Technology, Manufacturing Systems Integration Division Building 220, Room A-127, Gaithersburg, MD 20899. Permission to copy without fee all or part of this material is granted provided that the copies are not made or distributed for direct commercial advanta$e, the ACM copyright notice and the title of the publication and Its date appear, and notice is given that copying is by permission of the Association of Computing Machinery.To copy otherwise, or to republish, requires a fee and/or specific permission. Solid Modeling ’95, Salt Lake City, Utah USA
8584813
Generation of alternative feature-based models and precedence orderings for machining applications
Incre=ing global competition is challenging the U.S. manufacturing industry to bring competitively-priced, well-designed and well-manufactured products to market in a timely fashion. Since decisions made during the design stage can have significant effects on product cost, quality, and lead time, increasing research attention is being given to integrating engineering design and manufacturing, with a focus on design for manufacturability. Consider the task of designing and manufacturing machined parts. Often there can be several different ways to machine a part. Which way is best depends on several factors, including dimensions, tolerances, surface finishes, availability of machine tools and cutting tools, fixturability, and optimization criteria. Thus, to evaluate the manufacturability of the proposed design, we may need to consider more than one way to machine it. This paper outlines our approach for generating and evaluating alternative ways to machine a part. For additional details, see [1]; for other related work, see [2, 3].
13998462
Geometric algorithms for computing cutter engagement functions in 2.5D milling operations
Cutter engagement is a measure that describes what portion of the cutter is involved in machining at a given instant of time. During profile milling of complex geometries, cutter engagement varies significantly along the cutter path. Cutter engagement information helps in determining the efficiency of the cutter path and also helps in improving it by adjusting the feed rate. This paper describes geometric algorithms for computing piece-wise continuous closed-form cutter engagement functions for 2.5D milling operations. The results produced by our algorithm are compared with the results obtained by discrete simulations of the cutting process and appear to match very well.
14782550
Algorithms for selecting cutters in multi-part milling problems
This paper describes geometric algorithms for automatically selecting an optimal sequence of cutters for machining a set of 2.5-D parts. In milling operations, cutter size affects the machining time significantly. Meanwhile, if the batch size is small, it is also important to shorten the time spent on loading tools into the tool magazine and establishing z-length compensation values. Therefore, in small-batch manufacturing, if we can select a set of milling tools that will produce good machining time on more than one type of parts, then several unnecessary machine-tool reconfiguration operations can be eliminated. In selecting milling cutters we consider both the tool loading time and the machining time and generate solutions that allow us to minimize the total machining time. In this paper we first present algorithms for finding the area that can be cut by a given cutter. Then we describe a graph search formulation for the tool selection problem. Finally, the optimal sequence of cutters is selected by using Dijkstra's shortest path planning algorithm.
2982914
Network topology exploration of mesh-based coarse-grain reconfigurable architectures
Several coarse-grain reconfigurable architectures proposed recently consist of a large number of processing elements (PEs) connected in a mesh-like network topology. We study the effects of three aspects of network topology exploration on the performance of applications on these architectures: (a) changing the interconnection between PEs; (b) changing the way the network topology is traversed while mapping operations to the PEs; and (c) changing the communication delays on the interconnects between PEs. We propose network topology traversal strategies that first schedule PEs that are spatially close and that have more interconnections among them. We use an interconnect aware list scheduling heuristic as a vehicle to perform the network topology exploration experiments on a set of designs derived from DSP applications. Our experimental results show that a spiral traversal strategy, coupled with a two neighbor interconnect topology leads to good performance for the DSP benchmarks considered. Our prototype framework thus provides an exploration environment for system architects to explore and tune coarse-grain reconfigurable architectures for particular application domains.
794427
UpdateSearch: A New Dynamic Channel Allocation Scheme for Mobile Networks That Can Adjust to System Loads
Distributed dynamic channel allocation techniques are an integral part of distributed mobile computing systems where nodes communicate among themselves via wireless radio channels. The channel allocation schemes can be broadly categorized as search based or update based. Search based techniques have low messaging complexity and are suited for high system load and low request rates. On the other hand update based schemes have higher messaging complexity but are more suitable for low system load and high request rates. This paper presents a combined scheme, called UpdateSearch, which provides the advantages of both types of schemes. UpdateSearch is parameterized by the number of channel classes k, 1≤k≤n, where n is the total number of channels in the system. The parameter k can be adjusted to control the number of concurrent searches and degree of contention between cells competing for channels in the system. For k=1 and k=n the scheme respectively behaves as basic search and basic update scheme [2]. A simple analytical model is used to compare the performance of UpdateSearch for various values of k with the basic update and search techniques in terms of channel allocation time and number of simultaneous channel selections allowed in the system under different system loading conditions.
1656626
Coordinated parallelizing compiler optimizations and high-level synthesis
We present a high-level synthesis methodology that applies a coordinated set of coarse-grain and fine-grain parallelizing transformations. The transformations are applied both during a pre-synthesis phase and during scheduling, with the objective of optimizing the results of synthesis and reducing the impact of control flow constructs on the quality of results. We first apply a set of source level presynthesis transformations that include common sub-expression elimination (CSE), copy propagation, dead code elimination and loop-invariant code motion, along with more coarse-level code restructuring transformations such as loop unrolling. We then explore scheduling techniques that use a set of aggressive speculative code motions to maximally parallelize the design by re-ordering, speculating and sometimes even duplicating operations in the design. In particular, we present a new technique called "Dynamic CSE" that dynamically coordinates CSE and code motions such as speculation and conditional speculation during scheduling. We implemented our parallelizing high-level synthesis in the <i>SPARK</i> framework. This framework takes a behavioral description in ANSI-C as input and generates synthesizable register-transfer level VHDL. Our results from computationally expensive portions of three moderately complex design targets, namely, MPEG-1, MPEG-2 and the GIMP image processing tool, validate the utility of our approach to the behavioral synthesis of designs with complex control flows.
18593367
Biosec: a biometric based approach for securing communication in wireless networks of biosensors implanted in the human body
Advances in microelectronics, material science and wireless technology have led to the development of sensors that can be used for accurate monitoring of inaccessible environments. Health monitoring, telemedicine, military and environmental monitoring are some of the applications where sensors can be used. The sensors implanted inside the human body to monitor parts of the body are called biosensors. These biosensors form a network and collectively monitor the health condition of their carrier or host. Health monitoring involves collection of data about vital body parameters from different parts of the body and making decisions based on it. This information is of personal nature and is required to be secured. Insecurity may also lead to dangerous consequences. Due to the extreme constraints of energy, memory and computation securing the communication among the biosensors is not a trivial problem. Key distribution is central to any security mechanism. In this paper we propose an approach wherein, biometrics derived from the body are used for securing the keying material. This method obviates the need for expensive computation and avoids unnecessary communication making our approach novel compared to existing approaches.
2431223
Switch-level delay test
Gate-level models are usually used to generate tests for circuits containing non-primitive CMOS gates. It is shown that tests generated using these models and classical conditions for robust path delay testing can fail to detect delay faults in such circuits. A new delay-independent, switch-level delay test methodology, called /spl tau/-robust testing, is proposed that defines new entities called targets and proposes conditions to generate tests for each target. It is proven that, under the assumed delay model, a circuit that passes a test set containing a /spl tau/-robust test for every target is guaranteed to operate correctly at the desired speed. The effectiveness of the proposed methodology is demonstrated by (a) illustrating the difference between the delays excited by classical robust and /spl tau/-robust tests via circuit simulation, and (b) generation of /spl tau/-robust tests for benchmark circuits and comparison of /spl tau/-robust coverage of classical robust and /spl tau/-robust test sets.