532672
IMACS: A Case Study in Real-World Planning
This article discusses the complexities of real-world planning and how to create planning systems to address them. IMACS (Interactive Manufacturability Analysis and Critiquing System), an automated designer's aid, evaluates machined parts and suggests design modifications to improve their manufacturability, offering advantages over the planning techniques used in classical planning systems.
9848460
Geometric algorithms for automated design of rotary-platen multi-shot molds
This paper describes algorithms for automated design of rotary-platen type of multi-shot molds for manufacturing multi-material objects. The approach behind our algorithms works in the following manner. First, we classify the given multi-material object into several basic types based on the relationships among different components in the object. For every basic type, we find a molding sequence based on the precedence constraints resulting due to accessibility and disassembly requirements. Then, starting from the last mold stage, we generate the mold pieces for every mold stage. We expect that algorithms described in this paper will provide the necessary foundations for automating the design of rotary-platen molds.
8584813
Generation of alternative feature-based models and precedence orderings for machining applications
Incre=ing global competition is challenging the U.S. manufacturing industry to bring competitively-priced, well-designed and well-manufactured products to market in a timely fashion. Since decisions made during the design stage can have significant effects on product cost, quality, and lead time, increasing research attention is being given to integrating engineering design and manufacturing, with a focus on design for manufacturability. Consider the task of designing and manufacturing machined parts. Often there can be several different ways to machine a part. Which way is best depends on several factors, including dimensions, tolerances, surface finishes, availability of machine tools and cutting tools, fixturability, and optimization criteria. Thus, to evaluate the manufacturability of the proposed design, we may need to consider more than one way to machine it. This paper outlines our approach for generating and evaluating alternative ways to machine a part. For additional details, see [1]; for other related work, see [2, 3].
14782550
Algorithms for selecting cutters in multi-part milling problems
This paper describes geometric algorithms for automatically selecting an optimal sequence of cutters for machining a set of 2.5-D parts. In milling operations, cutter size affects the machining time significantly. Meanwhile, if the batch size is small, it is also important to shorten the time spent on loading tools into the tool magazine and establishing z-length compensation values. Therefore, in small-batch manufacturing, if we can select a set of milling tools that will produce good machining time on more than one type of parts, then several unnecessary machine-tool reconfiguration operations can be eliminated. In selecting milling cutters we consider both the tool loading time and the machining time and generate solutions that allow us to minimize the total machining time. In this paper we first present algorithms for finding the area that can be cut by a given cutter. Then we describe a graph search formulation for the tool selection problem. Finally, the optimal sequence of cutters is selected by using Dijkstra's shortest path planning algorithm.
7211906
Manufacturing feature instances: which ones to recognize?
Manufacturing features and feature-based representations have become an integral part of research on manufacturing systems, largely due to their ability to model correspondences between design information and manufacturing operations. However, several research challenges still must be addressed in order to place feature technologies into a solid scientific and mathematical framework. One challenge is the issue of alternatives in feature-based planning. Even after one has decided upon an abstract set of features to use for representing manufacturing operations, the set of feature instances used to represent a part is by no means unique. For a complex part, many (sometimes infinitely many) different manufacturing operations can potentially be used to manufacture various portions of the part. Some of these feature instances will appear in useful manufacturing plans, and others will not. In order to reduce the number of alternative manufacturing plans that must be examined, we require a systematic means of specifying which feature instances are of interest. This paper addresses the issue of alternatives by introducing the notion of primary feature instances, which we contend are sufficient to generate all manufacturing plans of interest. To substantiate our argument, we describe how various instances in the primary feature set can be used to produce the desired plans. Furthermore, we discuss how this formulation overcomes computational difficulties faced by previous work, and present some complexity results for this approach in the domain of machined parts. “Also with: Nationaf Institute of Standards and Technology, Manufacturing Systems Integration Division Building 220, Room A-127, Gaithersburg, MD 20899. Permission to copy without fee all or part of this material is granted provided that the copies are not made or distributed for direct commercial advanta$e, the ACM copyright notice and the title of the publication and Its date appear, and notice is given that copying is by permission of the Association of Computing Machinery.To copy otherwise, or to republish, requires a fee and/or specific permission. Solid Modeling ’95, Salt Lake City, Utah USA
1661451
Generating redesign suggestions to reduce setup cost: a step towards automated redesign
Abstract All mechanical designs pass through a series of formal and informal redesign steps, involving the analysis of functionality, manufacturability, cost and other life-cycle factors. The speed and efficacy of these steps has a major influence on the lead time of the product from conceptualization to launching. In this paper we propose a methodology for automatically generating redesign suggestions for reducing setup costs for machined parts. Given an interpretation of the design as a collection of machinable features, our approach is to generate alternate machining features by making geometric changes to the original features, and add them to the feature set of the original part to create an extended feature set. The designer may provide restrictions on the design indicating the type and extent of modifications allowed on certain faces and volumes, in which case all redesign suggestions generated by our approach honour those restrictions. By taking combinations of features from the extended feature set generated above, we can generate modified versions of the original design that still satisfy the designer's intent. By considering precedence constraints, we can estimate the setup time that will be required for each design. Any modified design whose setup time is less than that of the original design can be presented to the designer as a possible way to modify the original design.
118731
A theoretical study of optimization techniques used in registration area based location management: models and online algorithms
We describe a study of optimization techniques which have been proposed in the literature for registration area based location management from the perspective of optimal on-line algorithms. We show that most of these optimization techniques such as forwarding pointers and overlapped registration areas can be modeled using metrical task systems. Some of these models are simple while others are somewhat intricate. These representations directly imply the applicability of existing results on metrical task systems to algorithm design for location management. However, this also means that general lower bounds known for online metrical task systems carry over to our formulations of location management. We also discuss some restricted models in which much better (and simpler) algorithms are possible.
1533259
Coordinated transformations for high-level synthesis of high performance microprocessor blocks
High performance microprocessor designs are partially characterized by functional blocks consisting of a large number of operations that are packed into very few cycles (often single-cycle) with little or no resource constraints but tight bounds on the cycle time. Extreme parallelization, conditional and speculative execution of operations is essential to meet the processor performance goals. However, this is a tedious task for which classical high-level synthesis (HLS) formulations are inadequate and thus rarely used. In this paper, we present a new methodology for application of HLS targeted to such microprocessor functional blocks that can potentially speed up the design space exploration for microprocessor designs. Our methodology consists of a coordinated set of source-level and fine-grain parallelizing compiler transformations that targets these behavioral descriptions, specifically loop constructs in them and enables efficient chaining of operations and high-level synthesis of the functional blocks. As a case study in understanding the complexity and challenges in the use of HLS, we walk the reader through the detailed design of an instruction length decoder drawn from the Pentium®-family of processors. The chief contribution of this paper is formulation of a domain-specific methodology for application of high-level synthesis techniques to a domain that rarely, if ever, finds use for it.
18759063
The Software Concordance: using a uniform document model to integrate program analysis and hypermedia
Since the source code is only one of many types of documents that must be maintained as a software system evolves, modern software development could be improved by better interoperability between source code and other software documents. The Software Concordance is a prototype programming environment that uses hypermedia services and a uniform document model to achieve this interoperability. The Software Concordance editor allows developers to enhance their inline documentation with multimedia objects and hyperlinks, while still supporting advanced program analysis including lexing, parsing and type checking. We motivate the need for environments like the Software Concordance, describe the design and implementation of its program editor, and discuss lessons learned while creating it. The system is based on a uniform, Web compatible document model for both program source code and nonprogram software documents and a corresponding API. Important technical problems addressed by this research include creating a persistent representation of program lexemes that the analysis suite considers to be ephemeral (such as keywords), providing a simple incremental parsing system, and embedding multimedia in source code without disrupting program analysis. Based on insight gained in the process of implementing the document API, a new approach to the design of a more suitable program analysis infrastructure is suggested.
2580676
Adaptive Distributed Dynamic Channel Allocation for Wireless Networks
Channel allocation schemes in a mobile computing (wireless) environment can be either static or dynamic. Static allocation offers negligible channel acquisition time and zero message complexity and works well at a low system load; the performance steadily decreases as system load increases since many calls are dropped. In the case of even temporary hot spots many calls may be dropped by a heavily loaded switching station even when there are enough idle channels in the interference region of that station. On the other hand, dynamic schemes provide better utilization of the channels at higher loads albeit at the cost of higher channel acquisition time and some additional control messages. Our purpose in the present paper is to propose a combined channel allocation scheme so that each switching station can tune to its own load independent of other stations in its interference region; the objective is to minimize the call drop rate and at the same time maintain a minimum average channel acquisition time and minimum control message complexity.
206679597
Crosstalk test generation on pseudo industrial circuits: a case study
In this paper, we present data that validates the viability of a university prototype crosstalk ATPG system, XGEN, on real designs. We remodeled Intel circuits and performed test generation using actual parasitic data. A crosstalk ATPG implementation flow was developed based on Intel tools. Validation results are shown for the modified circuits. Critical issues for preserving accurate timing information and capturing crosstalk effects are discussed.