Six sigma method
126568157
Improvement of magazine production quality using Six Sigma method case study of a PT.XYZ
Quality control is an important thing that must be done by the company to minimize defective products. The company can analyze product defects by using the Six Sigma method, by formulating Define, Measure, Analyze, Improve, and Control (DMAIC) that occurs. PT. XYZ as a large company that prints magazines often faces the problem of quality defects in its printouts, resulting in the cost losses due to production defects every year is not small, as a result of not being sold. The Six Sigma method is an approach method to help control the quality of production. This study conducts to determine the level of sigma from the current production process, the types of defects that are a priority to be addressed, and the causes of disability. From the results of the study, the sigma value of current production is 3.6 or DPMO of 15919.63613. The type of defect that occurs is blurred by 59% does not register at 29% and paper cut by 12% To achieve Six Sigma it is necessary to take corrective steps using the results of the analysis.
Hernadewita Hernadewita Mahefud Ismail Mohamad Isnaeni Nurdin Lien Herliani Kusumah
117170786
Innovation, Project Management, and Six Sigma Method
Frank T Anbari
54050938
Reducing the nonconforming products by using the Six Sigma method: A case study of a polyes ter short cut fiber manufacturing in Indonesia
Article history: Received: June 1, 2016 Received in revised format: November 16, 2016 Accepted: November 29, 2016 Available online: December 3, 2016 Polyester short cut fiber is a textile industry which is rarely explored or researched. This research explains the necessary steps of improvement using Six Sigma method to reduce the nonconforming products in a polyester short cut fiber manufacturing in Indonesia. An increased nonconforming products in the shortcut fiber production process created some quality problems from January to May, 2015. Define, measure, analysis, improve, control (DMAIC) steps were implemented to determine root cause of the problems and to improve production process using statistical approach. The results of Six Sigma improvement has indicated that the process capability was increased from 2.2 to 3.1 sigma, savings $18,394.2 USD per month. (c) 2017 Growing Science Ltd. All rights reserved.
Oky Syafwiratama Mohammad Hamsal Humiras Hardi Purba
54831143
The Evaluation of Analytical Performance of Immunoassay Tests by using Six sigma Method
Summary Background: The Six Sigma Methodology is a quality measurement method in order to evaluate the performance of the laboratory. In the present study, it is aimed to evaluate the analytical performance of our laboratory by using the internal quality control data of immunoassay tests and by calculating process sigma values. Methods: Biological variation database (BVD) are used for Total Allowable Error (TEa) Sigma values were determined from coefficient of variation (CV) and bias resulting from Internal Quality Control (IQC) results for 3 subsequent months. If the sigma values are =6, between 3 and 6, and <3, they are classified as >world class< >good< or >un acceptable< respectively. Results: A sigma value >6 was found for TPSA and TSH for the both levels of IQC for 3 months. When the sigma values were analyzed by calculating the mean of 3 months, folate, LH, PRL, TPSA, TSH and vitamin B12 were found >6. The mean sigma values of CA125, CA15 3, CA19 9, CEA, cortisol, ferritin, FSH, FT3, PTH and testosteron were >3 for 3 months. However, AFP, CA125 and FT4 produced sigma values <3 for varied months. Conclusion: When the analytical performance was evaluated according to Six Sigma levels, it was generally found as good. It is possible to determine the test with high error probability by evaluating the fine sigma levels and the tests that must be quarded by a stringent quality control regime. In clinical chemistry laboratories, an appropriate quality control scheduling should be done for each test by using Six Sigma Methodology.
Journal of medical biochemistry
Rukiye Nar Dilek Iren Emekli
29054724
Application of the Six Sigma Method for Improving Maintenance Processes Case Study
The article presents an implementation attempt of the DMAIC method used in the Six Sigma concept for the improvement of production processes connected with maintenance. Thanks to the tools included therein (process map, FMEA, SIPOC chart) we were able to define the: problem, i.e. which types of breakdowns cause the most machine stoppage; precise structure of the failure removal process and its needs, owners, resources, client supplier relationships in particular sub processes; source causes for overly long stoppages. Learning the process and the causes of malfunctions allowed us to develop improvement procedures aimed at minimising the fault removal times. The procedures developed have been implemented in the company alongside a control plan, which will ensure supervision and their efficient functioning in the future.
ICORES
Michal Zasadzien
189809707
SIX SIGMA METHOD APPROACH IN THE PREVENTION OF OCCUPATIONAL ACCIDENTS ON THE SOLID WASTE COLLECTOR IN SOUTH JAKARTA
Six Sigma method is one method of management approaches aimed at making decisions based on facts and based on the use of data using special tools and methodologies. This study deals with the methodology of Six Sigma approach in reducing the incidence of occupational accidents in the collection of solid waste in South Jakarta. The fundamental problem solving approach is done by following the DMAIC (Define Measure Analyze Improve Control) in order to reduce the process variation and improvement process results. Analysis of the problem also using some tools such as Pareto diagrams, Fishbone diagrams and Analytical Hierarchy Process. Research conducted at the Department of cleanliness of South Jakarta as research subjects in order to analyze and determine the cause of the problem of workplace accidents solid waste collection. Results show DPU approximately 0.22 and approximately 220000 and a target DPMO sigma level is 3.554. Moreover, the results of AHP calculation using Expert Choice software indicate the most significant factor is the method with 0.392 weights. In addition, the sub causes of the most dominant in workplace accidents collecting solid waste, such as, lack of safety equipment around 0.833 and pleasant environment around 0.833.
Dino Rimantho Bambang Cahyadi
164213529
Application of Six Sigma Method to Reduce Defects in Green Sand Casting Process A Case Study
Six Sigma is statistical and scientific methods to reduce the defect rates and achieve improved quality. A case study carried out for a green sand casting manufacturing industry. Here Six Sigma methodology is used for the part: Transmission Case. DMAIC (Define Measure Analyse Improve Control) methodology along with Taguchi method is used to minimize the defects in the Transmission Case. The major tools used in this work are the project charter, process map and cause and effect diagram. Use of design of experiments (DOE) and analysis of variance (ANOVA) techniques are combined to determine statistically the correlation of defects with the mould hardness, green strength, and pouring rate also to find their optimum values needed to reduce/eliminate the defects. The experimental results were statistically analyzed and modelled through Taguchi analysis. Based on the findings, the optimized process parameters are taken for experiment and better performance obtained in the production process was confirmed. The comparison between the existing and the proposed process has been attempted in this paper and the results have been discussed in detail.
Suraj Dhondiram Patil Mahantesh M Ganganallimath Roopa B Math Yamanappa Karigar
110191330
Six Sigma Method
Six Sigma is built on principles and methods that have proven themselves over the twentieth century. It has incorporated the most effective approaches and integrated them into a full program. It offers a management structure for organizing continuous improvement of routine tasks, such as manufacturing, service delivery, accounting, nursing, sales, and other work that is done routinely. Further, it offers a method and tools for carrying out improvement projects effectively. Keywords: improvement program; quality; quantitative method; statistics
Ronald J M M Does Jeroen de Mast
110032628
Quality management in enterprise using Six Sigma method
Purpose: The article includes characteristic of the extrusion moulding as the most popular method of the plastics processing industry. Statistical analysis and a test of explanation of cause of so called foam collapsing in the chosen productive enterprise were presented. Six Sigma method was used to the problem solution. Design/methodology/approach: In this paper a detailed plan for implementation of Six Sigma quality management conception in order to eliminate the collapsing effect of polyethylene foam during its cutting was showed. The detailing analysis of the polyethylene foam aging cycle (degassing) was carried out. Next the appropriate measures and procedures to eliminate collapsing foam effect were implementation. Findings: Six Sigma leads to an effective improvement of the financial results of the enterprise by controlling and planning of a course of work to minimize waste formation and raw materials consumption. These actions make possible a greater customer satisfaction. Research limitations/implications: In these investigations was established that a decisive influence on the quality of polyethylene foam had the first five days of the seasoning. The proper weather conditions assure obtainment of the product meeting the basic qualitative standards. It was also found that the polyethylene foam rolls which were cut directly after production they were less subject to the process of shrinkage than the rolls cut after several days since the moment of production. Practical implications: Six Sigma is a well chosen collection of tools which orientate to the approach to improvement and problems solution in the processes. This results the workings which characterize conscientiousness in the everyday work, maturity in the decision making, responsibility in the tasks realization, consequence in applying suitable tools and effective co operation in the group. Six Sigma method can be used not only in the production but also in logistics, administration or in services. Originality/value: In the article the result of the project realization is the introduction of the proper actions and procedures which should bring the improvement of the quality of finished products and financial results of the
M Spilka Marion C Sakaluk A Kania
31465887
Facilitating Process Changes in Meal Delivery and Radiological Testing to Improve Inpatient Insulin Timing Using Six Sigma Method
Background The objective of this project was to improve the timing of inpatient insulin administration related to meal delivery and the scheduling of radiology tests by Lean Six Sigma method. Methods A multidisciplinary hospital team and a Six Sigma team from a pharmaceutical manufacturer collaborated to evaluate food delivery and radiology scheduling processes related to the timing of insulin administration. Key factors leading to problems within each system were addressed to improve the efficiency of each process while improving the timeliness of glucose testing and insulin administration. Results Standardizing the food delivery schedule and utilizing scorecards to track on time meal deliveries to the floor enabled nursing to more accurately administer insulin in coordination with the delivery of meals. Increasing communication and restricting the scheduling of inpatient procedures during mealtimes reduced disruptions to insulin administration. Data at 6 months postimplementation demonstrated that the institution met goals for most primary outcome metrics including increasing on time meal delivery and the proportion of patients taking insulin scheduled for radiology tests during appropriate times. Conclusion By implementing the recommendations identified via Lean Six Sigma, this collaborative effort improved the timing of inpatient insulin administration related to meal delivery and radiology testing.
Quality management in health care
J Jay Yamamoto Bill Malatestinic Angela Lehman Rattan Juneja