DEM simulation of biomass pyrolysis in a novel interconnected screw reactor

Abstract A novel interconnected screw reactor was proposed to convert biomass to bio-oil and bio-char in this study. This reactor is expected to achieve direct heating of pyrolysis feedstocks and increase the reactor processing capacity through the recycling of biochar between the inner and outer screw. Here, we simulated the biomass particle flow and reaction process in this interconnected reactor by an extended discrete element method (DEM), the effect of char circulation on the reactor temperature distribution and the product yields are investigated. The results show that the char circulation increased the heating rate of biomass. At the inner and outer screw speed of 10 rpm and 1 rpm, the char circulation can reach 5.15 kg/h and the average temperature of biomass under the char circulation is about 30 °C higher than that without char circulation. The reaction simulation results show that at 500 °C, the yield of char, bio-oil and non-condensable gas are 18.9%, 40.6% and 40.5% respectively. The predicted product yields of char, bio-oil and non-condensable gas are also in good agreement with the experimental measurements.