Image Classification-Based Defect Detection of Railway Tracks Using Fiber Bragg Grating Ultrasonic Sensors

Structural health monitoring (SHM) is vital to the maintenance of civil infrastructures. For rail transit systems, early defect detection of rail tracks can effectively prevent the occurrence of severe accidents like derailment. Non-destructive testing (NDT) has been implemented in railway online and offline monitoring systems using state-of-the-art sensing technologies. Data-driven methodologies, especially machine learning, have contributed significantly to modern NDT approaches. In this paper, an efficient and robust image classification model is proposed to achieve railway status identification using ultrasonic guided waves (UGWs). Experimental studies are conducted using a hybrid sensing system consisting of a lead–zirconate–titanate (PZT) actuator and fiber Bragg grating (FBG) sensors. Comparative studies have been firstly carried out to evaluate the performance of the UGW signals obtained by FBG sensors and high-resolution acoustic emission (AE) sensors. Three different rail web conditions are considered in this research, where the rail is: (1) intact without any defect; (2) damaged with an artificial crack; and (3) damaged with a bump on the surface made of blu-tack adhesives. The signals acquired by FBG sensors and AE sensors are compared in time and frequency domains. Then the research focuses on damage detection using a convolutional neural network (CNN) with the input of RGB spectrum images of the UGW signals acquired by FBG sensors, which are calculated using Short-time Fourier Transform (STFT). The proposed image classifier achieves high accuracy in predicting each railway condition. The visualization of the classifier indicates the high efficiency of the proposed paradigm, revealing the potential of the method to be applied to mass railway monitoring systems in the future.