Optimization of Electrical Intensity for Electrochemical Anodic Oxidation to Modify the Surface of Carbon Fibers and Preparation of Carbon Nanotubes/Carbon Fiber Multi-Scale Reinforcements

Carbon fiber (CF) reinforced composites are widely used due to their excellent properties. However, the smooth surface and few functional groups of CFs can lead to fiber fractures and pullout, which reduce the service life of the composites. The overall performance of composites can be improved by growing carbon nanotubes (CNTs) on the CF surface. Before this, CF surface should be modified to enhance the loading amount of catalyst particles and thus make the CNTs more uniform. In this paper, CNTs were grown on a CF surface by one-step chemical vapor deposition to prepare multi-scale CNTs/CF reinforcements, and the effects of different methods on the CF surface modification were explored. After setting four intensities of electrochemical anodic oxidation, i.e., 50 C/g, 100 C/g, 150 C/g and 200 C/g, it was found that the distribution and quantity of CNTs were improved under both the 100 C/g and 150 C/g conditions. Considering the influence of electrical intensity on the (002) interplanar spacing of CFs, which affects the mechanical properties of the samples, 100 C/g was finally selected as the optimal electrochemical treatment intensity. This finding provides a reference for continuous and large-scale modification of CF surfaces to prepare CNTs/CF multi-scale reinforcements.