Catalytic Pyrolysis of Waste Plastics over Industrial Organic Solid-Waste-Derived Activated Carbon: Impacts of Activation Agents

Renewable source-derived carbon is found to be a green alternative catalyst to zeolite for the pyrolysis of plastics. However, only polyethylene (PE) catalytic pyrolysis over biomass-derived carbon has been extensively studied. In this work, carbon was produced from industrial organic solid waste using different activation agents, and their catalytic performance on the thermal degradation of typical polymers, namely PE, polypropylene (PP), polystyrene (PS), and polyethylene terephthalate (PET) were investigated. The degradation mechanisms and the roles of different active sites of the carbons are discussed. Steam failed to activate the carbon, which has a low specific surface area (6.7 m2/g). Chemical activation using H3PO4 and ZnCl2 produces carbons with higher specific surface area and more porosity. The pyrolysis characteristics of LDPE, PP, PS, and PET catalyzed by the carbons were studied using TGA and a fixed-bed reactor. The thermogravimetric results indicate that all three carbons reduce the pyrolysis temperature. The analysis of the products shows that the P- and Zn-involved acid sites on the AC-HP and AC-ZN change the reaction pathway of plastics and promote: (1) C-C cracking and aromatization of polyolefins; (2) the protonation of phenyl carbon of PS to yield higher benzene, toluene, and ethylbenzene; and (3) the decarboxylation of the terephthalic acid intermediate of PET, resulting in higher CO2 and benzene. In addition, the high-value chemicals, long-chain alkylbenzenes, were found in the liquids of AC-ZN and AC-HP. The long-chain alkylbenzenes are probably formed by acid-catalyzed alkylation of aromatic hydrocarbons. This study provides basic data for the development of a cheap catalyst for plastic pyrolysis.