The Influence of Processing Time on Morphology, Structure and Functional Properties of PEO Coatings on AZ63 Magnesium Alloy

The plasma electrolytic oxidation (PEO) surface modification technique was employed for improving the mechanical and anti-corrosion properties of the AZ63 magnesium alloy. Different PEO processing times (5, 10 and 20 min) in a 10 g/L NaAlO2 electrolyte, with no other additives, led to the formation of ceramic coatings with mean thicknesses between 15 and 37 microns. Scanning electron microscopy (SEM) showed that the porosity of the coatings decreased with processing time, but an increase in roughness was observed. X-Ray diffraction phase analysis indicated a coating structure composed of majority magnesium aluminate spinel. The corrosion rate of the coated samples decreased with an order of magnitude compared with the bare alloy. The average micro-hardness values of the PEO-coated samples was up to five times higher than those of the AZ63 alloy.