Investigation of Flow characteristics on porous gas diffusion layer microstructure that generated with binder and polytetrafluoroethylene distribution

The drainage properties of the gas diffusion layer (GDL) are essential factors in the performance of proton exchange membrane fuel cells (PEMFCs). The GDL consisting of three-dimensional (3D) carbon paper microstructure was developed and meshed with pore-scale reconstruction models in this paper. Localized binder and polytetrafluoroethylene (PTFE) structures were added to the carbon paper microstructure through 3D morphological imaging processing. The monitoring data of 1000 planes were multi-peaky fitted as a function of gas permeability and height to amend the macroscopic porous medium model. We analyzed Drainage properties under different contact angles (CA) for the carbon paper with binder and PTFE. We described the mutual intrusion of moisture and air in GDL under different pressure differences. The results show that the pore-scale reconstruction model has the advantages of describing the flow in GDL accurately and with details, detecting low-flow resistance channels that spontaneously formed in GDL, and describing the variation of permeability as a function of location. In a hydrophobic environment, the liquid film connected to a GDL is challenging to split spontaneously. At the same time, the splitting motion of discrete droplets is more prominent than that of the liquid film. The pressure that enables complete water intrusion into the GDL is between 1 MPa and 10 MPa.