Exfoliation mechanisms of 2D materials and their applications

Due to the strong in-plane but weak out-of-plane bonding, it is relatively easy to separate nanosheets of two-dimensional (2D) materials from their respective bulk crystals. This exfoliation of 2D materials can yield large 2D nanosheets, hundreds of micrometers wide, that can be as thin as one or a few atomic layers thick. However, the underlying physical mechanisms unique to each exfoliation technique can produce a wide distribution of defects, yields, functionalization, lateral sizes, and thicknesses, which can be appropriate for specific end applications. The five most commonly used exfoliation techniques include micromechanical cleavage, ultrasonication, shear exfoliation, ball milling, and electrochemical exfoliation. In this review, we present an overview of the field of 2D material exfoliation and the underlying physical mechanisms with emphasis on progress over the last decade. The beneficial characteristics and shortcomings of each exfoliation process are discussed in the context of their functional properties to guide the selection of the best technique for a given application. Furthermore, an analysis of standard applications of exfoliated 2D nanosheets is presented including their use in energy storage, electronics, lubrication, composite, and structural applications. By providing detailed insight into the underlying exfoliation mechanisms along with the advantages and disadvantages of each technique, this review intends to guide the reader toward the appropriate batch-scale exfoliation techniques for a wide variety of industrial applications.