CO2 Hydrogenation to Renewable Methane on Ni/Ru Modified ZSM-5 Zeolites: The Role of the Preparation Procedure

Mono- and bimetallic Ni- and Ru-modified micro-mesoporous ZSM-5 catalysts were prepared by wet impregnation. The influence of the Ni content, the addition of Ru and the sequence of the modification by two metals on the physicochemical properties of the catalysts were studied. They were characterized by X-ray powder diffraction (XRD), N2 physisorption, temperature-programmed reduction (TPR-TGA), TEM and XPS spectroscopy. Formation of finely dispersed nickel and/or ruthenium oxide species was observed on the external surface and in the pores of zeolite support. It was found that the peculiarity of the used zeolite structure and the modification procedure determine the type of formed metal oxides, their dispersion and reducibility. XPS study revealed that the surface became rich in nickel and poorer in ruthenium for bimetallic catalysts. Ni had higher dispersion in the presence of ruthenium, and TPR investigations also confirmed its facilitated reducibility. The studied catalysts were tested in CO2 hydrogenation to methane. 10Ni5RuZSM-5 material showed the highest activity and high selectivity for methane formation, reaching the equilibrium conversion and 100% selectivity at 400 °C. Stability and reusability of the latter catalyst show that it is appropriate for practical application.