Correlation Research between Asymmetry Coefficient of Gondola Car Body and Stress Distribution of Cross Bearer Weld

In order to find out the root cause of cross bearer welds’ cracks in general-purpose gondola cars, the relationship between asymmetric structure and stress distribution is studied in this paper. Firstly, the concept of asymmetry coefficient and stress distribution cluster is proposed, and the asymmetric coefficients’ calculation methods of independent and dependent variables are given, respectively, in two-dimensional space. Secondly, according to the different positions of side column 1 and side column 2, 30 local models are established, the cross bearer weld stresses are extracted after finite element simulation, and the stress distribution clusters of cross bearer weld stresses are formed. Finally, the asymmetry coefficients of the side columns are calculated, and the correlation between the positions of the side columns and the weld stresses is studied using the methods of Pearson correlation coefficient and complex correlation coefficient. The results show that the correlation between the stress of cross bearer weld 2 and the positions of the side columns is much higher than that between the stress of cross bearer weld 1 and the positions of the side columns. Meanwhile, it shows that the method presented in this paper is feasible and effective for the analysis and research of asymmetric structures. These combined with the calculation method of the correlation coefficient.