Numerical Analysis of Natural Gas Injection in Shougang Jingtang Blast Furnace

A static model of blast furnace operation of natural gas (NG) injection was developed. The effect of NG injection on the raceway adiabatic flame temperature, the amount and composition of bosh gas, the direct reduction degree and fuel ratio were studied. The results showed that under no thermal compensation, the heat loss of the whole blast furnace increases, which means the heat surplus of the whole furnace is sufficient. However, the heat in the high-temperature zone of the blast furnace is insufficient, showing the characteristics of “cold at bottom and hot at the top”. Based on the comparison of heat loss in the high-temperature zone after NG injection with the reference condition, if the heat loss is consistent with the reference case, the suitable NG injection volumes are 17.3, 34.6, 52 and 69.3 m3/t when the coal ratio is reduced by 20, 40, 60 and 80 kg/t, respectively. With the increase of the suitable NG injection volumes, the adiabatic flame temperature gradually decreases, the amount of bosh gas slightly increases, and the overall fuel ratio reduces gradually. The effect of other thermal compensation operations, such as increasing blast temperature and addition of oxygen on the NG injection, were also investigated. The findings of this work can be used as a theoretical basis to guide plant operations for NG injection in blast furnaces.