The Tobacco Leaf Redrying Process Parameter Optimization Based on IPSO Hybrid Adaptive Penalty Function

In the tobacco redrying process, process parameter settings are greatly influenced by ambient temperature and humidity, and the moisture content of the tobacco leaf. In the face of complex and variable tobacco leaf characteristics, it is difficult to accurately adapt the process parameters to fluctuations in the incoming material characteristics by manual experience alone. Therefore, an improved optimization method combining an improved particle swarm optimization algorithm (IPSO) and an adaptive penalty function is proposed, which can adaptively recommend the best combination of process parameters according to the dynamic incoming characteristics of the tobacco leaf, to reduce the deviation in the outlet moisture and temperature of the roaster under different processing standards of the tobacco leaf. Firstly, the Radial Basis Function (RBF) Neural Network is used to fit the relationship between process parameters and roaster exit moisture content and temperature. Then, taking the standard tobacco leaf redrying export quality as the optimization goal, the optimization algorithm is used to search for the optimal solution. From the high-dimensional nature of the process operating conditions, the difficulty of this study lies in searching for the optimal solution under complex nonlinear constraints of multiple processes. To improve the convergence speed and accuracy of the searching algorithm, the position update method of the particle swarm optimization algorithm is improved, and the adaptive penalty function is combined to search for the optimal global solution to the optimization problem. Redrying experiments are conducted using the method proposed in this paper. Compared with the manual regulation of outlet moisture and temperature, the fluctuation range values are reduced by 7.5% and 11.8%, respectively, which has good application prospects and promotion value.