Influence of Partial and Total Replacement of Used Foundry Sand in Self-Compacting Concrete

In this work, the feasibility of partially and totally replacing natural sand with used foundry sand in self-compacting concrete was studied. Natural sand was replaced in 50% and 100% vol. by used foundry sand. The fresh state properties parameters analyzed in this study were slump flow, t500, V-funnel, Japanese ring and L-box following EFNARC guidelines. Results indicated an improvement in the fresh state properties when used foundry sand was utilized for partial and total replacement. The mechanical properties compressive strength and splitting tensile strength were obtained and analyzed at 7 and 28 days. Regarding the compressive strength, used foundry sand enhanced compressive strength by up to 67% compared to control concrete. For splitting tensile strength, the self-compacting concrete with 50% vol. of used foundry sand displayed a slight decrease (2.8%) compared with the control concrete. SEM images showed that the concretes with used foundry sand had a less porous and more compacted matrix than the control concrete. It was concluded that the incorporation of used foundry sand in large volumes can be utilized as a sustainable alternative natural fine aggregate.