Atomic Cross-Talk at the Interface: Enhanced Lubricity and Wear and Corrosion Resistance in Sub 2 nm Hybrid Overcoats via Strengthened Interface Chemistry.

Friction, wear, and corrosion remain the major causes of premature failure of diverse systems including hard-disk drives (HDDs). To enhance the areal density of HDDs beyond 1 Tb/in2, the necessary low friction and high wear and corrosion resistance characteristics with sub 2 nm overcoats remain unachievable. Here we demonstrate that atom cross-talk not only manipulates the interface chemistry but also strengthens the tribological and corrosion properties of sub 2 nm overcoats. High-affinity (HA) atomically thin (∼0.4 nm) interlayers (ATIs, XHA), namely Ti, Si, and SiNx, are sandwiched between the hard-disk media and 1.5 nm thick carbon (C) overlayer to develop interface-enhanced sub 2 nm hybrid overcoats that consistently outperform a thicker conventional commercial overcoat (≥2.7 nm), with the C/SiNx bilayer overcoat bettering all other <2 nm thick overcoats. These hybrid overcoats can enable the development of futuristic 2-4 Tb/in2 areal density HDDs and can transform various moving-mechanical-system based technologies.