Resource Intensity Trends in the South African Ferrochrome Industry from 2007 to 2020

Processing resource requirements in mineral extractive industries tend to increase over time as ore grades decrease, which consequently increases the environmental footprint of operations and products. This phenomenon may be alleviated by cleaner production interventions. South Africa is the largest global supplier of chromium. This study investigates the impact of cleaner production process improvements on selected resource intensities of the South African ferrochrome industry. Sustainability data, available since the start of regular sustainability reporting in 2007, were used to compile resource intensity trends. This was followed by a review of industry capital projects relating to resource-use optimisation, interrogated in interviews with industry experts, to ascertain their effect on resource intensities. The emergence of a symbiotic relationship with the platinum-group metals industry was identified as a major development, with chromite ore intensity decreasing from 2.54 to 1.98 kg per kg ferrochrome. Electrical energy intensity was observed to decrease from 3.47 to 2.86 kWh per ton ferrochrome, mainly as a result of cleaner smelting technology, though cogeneration fired by furnace off-gases also contributed significantly. The introduction of cleaner production interventions in the South African ferrochrome industry was thus documented to have resulted in decreased resource use intensities.