Rapidly Accelerated Development of Neutralizing COVID‐19 Antibodies by Reducing Cell Line and CMC Development Timelines

Since the COVID-19 outbreak, unconventional cell line development (CLD) strategies have been taken to enable development of SARS-CoV-2-neutralizing antibodies at expedited speed. We previously reported a novel Chemistry, Manufacturing, and Control (CMC) workflow and demonstrated a much-shortened timeline of 3-6 months from DNA to investigational new drug (IND) application. Hereafter, we have incorporated this CMC strategy for many SARS-CoV-2-neutralizing antibody programs at WuXi Biologics. In this paper, we summarize the accelerated development of a total of seven antibody programs, some of which have received emergency use authorization (EUA) approval in less than two years. Stable pools generated under GMP conditions consistently exhibited similar productivity and product quality at different scales and batches, enabling rapid initiation of phase I clinical trials. Clones with comparable product quality as parental pools were subsequently screened and selected for late-stage development and manufacturing. Moreover, a preliminary stability study plan was devised to greatly reduce the time required for final clone determination and next-generation sequencing (NGS)-based viral testing was implemented to support rapid conditional release of the master cell bank (MCB) for GMP production. The successful execution of these COVID-19 programs relies on our robust, fit for purpose, and continuously improving CLD platform. The speed achieved for pandemic-related biologics development may innovate typical biologics development timelines and become a new standard in the industry. This article is protected by copyright. All rights reserved.