Towards the development of a fire retardant sugar-cane bagasse ply for composite manufacture: A flammability study

This study investigated suspending two fire retardants in sugar-cane bagasse plies used for manufacturing natural fibre reinforced composites. Sugar-cane bagasse was alkali treated, blended with either APP (Ammonium Polyphosphate) or ATH (Aluminium Hydroxide), pressed and dried to form plies. Composites were manufactured using a light resin transfer moulding process with epoxy resin. Composites manufactured with fire retardant suspended plies were compared to composites with plies layered with equivalent amounts of fire retardants. The composites were characterised using thermogravimetric analysis (TGA) for thermal stability and char yield, isotropic hot disc method for thermal properties, and cone calorimeter for studying ignition and flammability. Plies suspended with APP had the highest char yield of 58% (in nitrogen), reducing to 26% in the composite form, with degradation driven by the epoxy matrix. The composite layered with ATH had the latest ignition times of 118 s when tested with a radiant heat flux of 35 kW/m2. The composite layered with APP displayed the lowest average heat release rate (179.7k W/m2), peak heat release rate (305.6k W/m2), and total heat released (135.5 MJ/kg). When assessing the fire growth, the composite layered with APP was again favourable. While the layering yielded more favourable results than the suspension of the same retardants, this study showed that a rudimentary process was able to suspend enough retardants to improve the behaviour of the resulting composites in a fire scenario.