CFD investigation of the radiative heat transfer effects on the adoption of an electrical heated catalyst to increase the abatement efficiency

The thermal transient of the after-treatment system (ATS) during the cold start and the typical urban drive low load engine operations is a crucial point for the conversion efficiency. In this context, the adoption of electrical heating is regarded as an effective solution to promote the catalytic activity and the pollutants abatement. This paper focuses on the evaluation of the radiative heat transfer affecting the operation of an electrical heated catalyst employed to increase the abatement efficiency of a standard catalyst. The modeling methodology relies on a CFD framework based on a Conjugate Heat Transfer (CHT) approach in OpenFOAM, so that a detailed characterization of the thermal transient of the different components of the exhaust line can be achieved. The electrical heating device under investigation is based on a metallic support and it is heated by the Joule effect. The distribution of the heat and its subsequent interaction with the gas flow significantly influence the catalyst operations. In this context, the CFD modeling framework has been further developed so that it is possible to accurately evaluate the radiative heat transfer in correspondence of the porous regions. The description of such features is mandatory for an accurate prediction of the maximum electrical heating device temperatures, resulting in a reliable estimation of the gas flow temperature and its subsequent interaction with the catalyst. The simulation methodology has been applied at first excluding the radiative heat transfer. Then, the developed radiation modeling is applied, so that its influence on the ATS performance can be fully evaluated.