Development and Application of Similar Materials for Foundation Pit Excavation Model Test of Metro Station

Geomechanical model tests provide an intuitive and convenient method for observing physical phenomenon due to their easy implementation compared to in situ tests and prototype tests. The success of model tests depends heavily on the appropriate selection of model materials and proportions. Therefore, a new similar material is developed by utilizing the orthogonal experimental design method to conduct a series of proportioning tests. The new material is mixed with barite powder, iron ore powder, quartz sand, liquid paraffin, rosin, gypsum powder, and water. The physical and mechanical properties are studied through uniaxial compressive tests, Brazilian splitting tests, and direct shear tests. The influences of various raw material factors on the parameters of the similar material are systematically studied through range analysis. The results demonstrate that the mechanical parameters of similar materials have wide variation ranges; the adjustment range is 42.0–279.0 MPa for the elastic modulus, 0.37–5.37 MPa for the uniaxial compressive strength and 2.23–2.65 g/cm3 for the density. The new similar material has illustrated advantages in terms of performance stability, low price, and convenient production, which can simulate the similar relationship with different geomechanical model tests. The similar material is applied to a 3D geomechanical model test of the foundation pit excavation of Shenzhen metro station, which proves that the similar material can realistically reflect the change of earth pressure in the excavation process. With the deepening of excavation, the earth pressure curve shows significant fluctuations, and as the retaining structure is displaced, the parts with large earth pressure changes should be strengthened. The research methods and results can provide reference for further geological engineering research.