Estimation of wastewater flowrate in a gravitational sewer line based on a low-cost distance sensor


 Wastewater flowrate exhibits valuable information on the conditions in a sewer line. However, existing hardware flowrate sensors are rather expensive, vulnerable to fouling and breakages, and require frequent and laborious maintenance. Therefore, they are typically only mounted in a few key locations of a sewer system, leading to a lack of important information in a major part of the network. Utilizing more cost-effective sensors and a soft sensor approach is advisable for estimating the flowrate at locations where hardware sensors are lacking. Here, the development and testing of a data-driven soft sensor for estimating the wastewater flowrate based on the water level information obtained from a low-cost ultrasonic distance sensor are presented. The research included a long-term functionality testing period of the sensor in a cold region. The soft sensor-based flowrate was applied to estimate inflow and infiltration, indicating the conditions of the sewer line. The harsh conditions inside the sewer manhole caused challenges for the reliability of the distance measurement based on an ultrasonic principle. With the developed model-based soft sensor, it seems possible to accurately estimate the wastewater flowrate. Together with additional information, it might also enable accurate monitoring of inflows and infiltrations.