Catalytic Direct Decomposition of NOx Using Non-Noble Metal Catalysts

Nitrogen oxides (NOx) gases, such as nitrous oxide (N2O), nitrogen oxide (NO), and nitrogen dioxide (NO2), are considered the most hazardous exhausts exhaled by industries and stationary and non-stationary application engines. Investigation of catalytic decomposition of NO has been carried out on copper ion exchanged with different bases, such as COK12, Nb2O5, Y-zeolite, and ZSM5. The catalytic decomposition of NO is widely accepted as an excellent method for the abatement of NO. However, the catalyst that achieves the highest reactivity in terms of NO decomposition is still a matter of research. The present paper aims to extend the research on the reactivity of non-noble metal-based catalysts using the direct decomposition method to remove NO from diesel engine exhaust. The reactivity of catalysts was observed in a quartz fixed bed reactor of 10 mm diameter placed in a furnace maintained at a temperature of 200 °C to 600 °C. The flow of NO was controlled by a mass flow controller, and the gas chromatography technique was used to observe the reactivity of the catalysts. Analysis showed that adding Cu to COK12, Nb2O5, Y-zeolite, and ZSM5 supports resulted in a rise in NO decomposition compared to stand-alone supports. Further experimental trials on the performance of Cu-ZSM5 at varying flow rates of NO showed that the NO decomposition activity of the catalyst was higher at lower flow rates of NO.