Kinematic Optimization Design and Performance Simulation of Novel 5-DOF Parallel Machining Robots with Spatial Layout

High efficiency and precision machining of complex components with spatial free-form surface features is facing significant scientific challenges, which put forward higher requirements for the design of machining equipment. Considering the requirements of engineering practice on the rotation ability, motion ability, stiffness performance and mass of equipment, two novel parallel five degree of freedom (5-DOF) machining robots with spatial layout are proposed. This kind of robot is approximately centrally symmetric, with reasonable constraint and driving wrench design, and greatly releases the flexibility of the spindle. A multi-objective optimization approach incorporating the NSGA-II algorithm is used to optimize the kinematic performance of the robots. According to the cooperative equilibrium criterion, the optimal virtual prototype parameters for the two types of robots are selected and contrasted. Then, the static performance of the more optimal virtual prototype is verified using finite element analysis. The numerical simulation demonstrates that the designed 5-DOF machining robot offers satisfactory static behavior and flexibility, which is of significant application value.