Optimization of Laser Shock Process Parameters for 40Cr Steel

Laser shock peening (LSP) process parameters have an important influence on the strengthening effect. In this study, theoretical calculations were used to determine a suitable range of stress wave peaks (5.09 GPa–6.36 GPa) for laser shocking, which consider the material properties of alloy steel 40Cr. In addition to theoretical calculations, the finite element numerical simulation of a single-point laser shock was also performed. The residual stresses of specimens under different shock pressure waves were simulated, and then the optimal pulse width was determined as 20 ns and the optimal pulse energy was determined as 10 J. Finally, the influences of different pulse energies on the microhardness, residual stress, microstructure, and shock-affected layer thickness of metallic materials were comprehensively investigated through experiments, and the optimization of the laser shock energy was proved to be 10 J. An optimized combination of parameters of a single-point laser shock for 40Cr was obtained, in which the spot diameter was 3 mm, the pulse width was 20 ns, and the pulse energy was 10 J. The study has implications for the selection of LSP process parameters for alloy steels.