Modified Ni Nanoparticles as Additives in Various Greases: Assessment of Comparative Performance Potential

China’s rapid industrial development requires more energy consumption based on non-renewable energy resources. The energy consumption caused by unnecessary friction accounts for about 4.5% of the GDP in China. Although grease effectively lubricates machines, lubrication failure may occur under severe conditions. Nanomaterials exhibit intriguing tribological performances and have received much attention regarding lubrication. In this study, oleylamine-modified Ni nanoparticles (OA-Ni) were synthesized and used as lubricant additive in four kinds of commonly used greases: lithium, calcium, composite calcium, and polyurea grease. The OA-Ni were uniformly dispersed in the greases through electromagnetic stirring, ultrasonic vibration, and three-roll grinding. The physicochemical properties and the structure of OA-Ni-doped grease were investigated, while the feasibility of OA-Ni as various grease additives at different contact modes was evaluated by a four-ball friction tester and a UMT-tribolab tester. Tribological tests results revealed that the friction-reducing and anti-wear properties of point-to-point contact were increased by 56.7% and 70.3% in lithium grease, respectively, while those of the point-to-face contact were increased by 59.5% and 68.9% in polyurea grease, respectively. The present work provides not only theoretical guidance of nano nickel modification but also a practical reference for the application of modified nanomaterials to various greases.