Mini-bulk tests are conducted with 1-100t of samples on industrial scale sensor-based ore sorters. The size fraction intervals to be treated are prepared using screen classifications. Full capacity is established then with each fraction and multiple cut-points are programmed in the sorting software. After creating multiple sorting fractions in rougher, scavenger and cleaner steps these weighed are sent for assays. The resulting data delivers all input for flow-sheet development. Since the tests are conducted on industrial scale equipment, there is no scale-up factor involved when designing a flow-sheet and installation of sensor-based ore sorting.